Auto Control Systems

Celebrating a great milestone at ACS — 15 years for Brendan (AKA ’The Bird’) 👏

Brendan joined us as a Storeman and, over the years, has grown alongside the business into a critical part of our operations. Today, as our Project Procurement Officer, he oversees purchasing across all projects, manages our stores, and plays a key role in maintaining our facilities and assets.

Known for his attention to detail (and what can only be described as a photographic memory), Brendan is someone who always has the best interests of ACS at heart. A true company man.

He’s constantly looking for ways we can improve, quietly driving standards higher every day.

Thanks for your commitment Brendan, a huge contribution over 15 years and counting.

🎉 A big milestone for ACS today!

We’re excited to welcome Alvin to our 10-Year Anniversary Board. In fact, we’ve had to start a second board as the first one is now full — a true testament to the loyalty and consistency of our team.

Alvin joined us on 17 August 2015 as a Storeman and over the years has left his mark in many ways — from being a talented drawer, to implementing our Lean Program, and of course as our trusty forklift driver 🚜.

📸 Pictured here with Michelle Watts, Alvin proudly takes his place on our new 10-Year Board.

We’re grateful for Alvin’s commitment and contribution over the past decade, and proud to celebrate this achievement with him.

👏 Congratulations Alvin

Robotic Welding Cell Project

Auto Control Systems collaborated with local manufacturer Rocks Gone Pty Ltd to design and implement a state-of-the-art robotic welding cell. This advanced system features a KUKA KR300 for parts handling and a KR8 Arc robot for the hardfacing of agricultural equipment. It’s equipped with Lincoln Robotic Welding Equipment, ATI Tooling, IFM 12” Touch HMI, and an EtherCAT safety controller with Beckhoff IO.

The entire process is fully automated, incorporating preheating, scanning, hardfacing, fume extraction, and post-heating of components. The 12” HMI provides an easy interface for the operator, complemented by simple pushbutton controls to ensure smooth operation.

Micro Epsilon Laser Profiler scans incoming components, enabling real-time adjustment of the weld path based on scan data. To ensure safety, the system includes Axelent guarding and GuardMaster safety interlocks, providing comprehensive protection. Peripheral equipment is monitored and controlled via the system's control panel.

This innovative solution allows Rocks Gone to process a wide variety of parts through a single integrated cell, delivering both high efficiency and precision in agricultural equipment manufacturing.

Reach out the team [email protected] to discuss how we can automate processes within your business.